SAE J 3040:2015 PDF Download

SAE J 3040:2015 Electric Vehicle (E-Vehicle) Crash Test Lab Safety Guidelines is a standard that provides guidance for conducting crash tests on electric vehicles (E-Vehicles) in a safe manner. The standard addresses the special risks associated with E-Vehicles, including the potential for thermal activity inside the battery and the risk of electrocution.

The standard emphasizes the importance of integrating procedures to protect against these risks throughout the entire crash test process. It advises that protection measures should be in place to prevent energetic emission of harmful and flammable gases, thermal runaway, and fires resulting from electrical or mechanical abuse of the battery. Additionally, measures should be taken to reduce the risk of electrocution.

The document highlights the need for collaboration between E-Vehicle manufacturers and crash test laboratories. It recommends that laboratories work closely with manufacturers to understand the risks associated with handling and shipping E-Vehicles, as well as the storage, diagnostics, and operation of the battery system. The standard acknowledges the evolving nature of battery technology and management systems and suggests periodic updates to ensure the ongoing relevance of the guidelines.